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Digital Printing

We offer a wide array of printing services and solutions. Our clients rely on us to deliver just about any print communication they need: full color brochures, highly personalized direct mail, books and manuals, CDs, DVDs and more. We work closely with our clients to recommend the best combination of solutions for each challenge, budget, and schedule. We have the equipment, the team, and the passion for excellence to deliver a quality product every time.

Our many diverse clients have projects that range from a single product printed in small quantities to projects that require our inventory management capabilities where we print thousands of products every month. It's important for us to be accessible to everyone who can benefit from our services. We strive to be the best in our field-to deliver the highest quality with the quickest turnaround and at the best price. With our unparalleled customer service, we seek to find a solution for every client-from worldwide businesses to small start-ups—with every project—whether 2 books or 2,000.


Digital Printing

In recent years, digital printing has become a major player in the printing world, cutting into offset printing's virtual monopoly. Digital printing offers a number of advantages that, in certain circumstances, make it an excellent alternative to traditional offset printing:

Speed—Unlike offset printing, digital printing does not require time-consuming, costly setup. A digital file, preferably a PDF, is all that is required. And where offset jobs typically take from one to two weeks to complete, often the turn time on a digital job can be a single day.
Cost—Offset printing comes with essentially fixed setup costs, no matter the size of the job. Consequently, the cost per piece on a small job can be quite high relative to digital printing. Conversely, larger jobs are typically more cost effective when printed offset because setup costs can be spread over a large number of pieces.
Variable Data and Images—This is where digital printing rules. With digital printing, each printed page can be different from the one printed before it and the one after. Think of it this way: Offset printing allows us to do 10,000 copies of one sheet. Digital printing allows us to do one copy of 10,000 different sheets.
Quality—Technology has dramatically closed the quality gap between traditional offset and digital printing. In most cases, the quality of a digitally printed piece is comparable to offset.
Some projects require offset printing regardless of cost, quantity, or turn time due to the size of the project or the paper and finishing options you choose.

The past decade has brought dramatic change in the printing industry. Incredible leaps in chemistry, hardware and software technologies have made digital printing a viable alternative to traditional offset printing in terms of quality and expense. When digital printing's advantages of speed, cost-effective short-runs, and variable data capability are factored into the equation, it is clear that digital printing offers today's businesses opportunities that were previously unimagined.


Offset Printing

Offset printing is a time tested and widely used printing technique where the inked image is transferred or "offset" from a plate to a rubber blanket, then to the printing surface (paper).

Advantages of offset over digital printing include:

Quality—Though this advantage is not as great as it once was, offset printing at times delivers a higher image quality than digital.
Cost—Extremely cost effective on larger or "long run" jobs that do not require variable text or imaging.
Variety of Printing Surfaces—No contest here, offset wins. Only offset can print on a range of printing surfaces that include cloth, rough paper, plastic, and of course, smooth paper.

Print on Demand

Print on Demand / Product on Demand
The term "Print on Demand" defines the practice of printing what is needed when it is needed, rather than printing large quantities that will take up space and financial resources until they are used or sold. At Hedgehog we use the term "Product on Demand" because we use On Demand workflow for more than just printed paper products. Among other products, we do CD/DVD/USB, binding and other services On Demand. While the per-piece cost is higher (due to the lower quantities and increased labor needed to run the job multiple times), this cost is often balanced by the advantage of having increased financial liquidity and physical space at your disposal. Given that over 30% of all printed materials become obsolete and are thrown out before they're used, Product on Demand greatly reduces or eliminates product obsolescence and in the end saves you money.


Variable Imaging

Variable Imaging has grown to be much more than simply personalizing a letter with a person's name and an envelope with their address. Software and hardware technologies have combined to make this one of the most exciting methods available to organizations to communicate with their customers, members, distributors, or constituents in a highly personal and effective manner.

For instance, imagine a ski resort that wants to market the upcoming ski season to its past visitors. What if the resort could manipulate a picture of the mountain, covered in virgin powder, to show the visitor's name written in the snow, as if by a skier? Something like, "John ripped this run." And maybe the white clouds in the perfect blue sky could spell "Remember?" This is the power of variable imaging.

Hedgehog recognized early on the power of variable imaging. We have invested the resources to ensure that we have the tools and the people to make your personalized marketing campaign stand out.


Color and Black-and-White Printing

Digital printing is unique in the way of allowing short runs without incurring a big set up cost, the way ink and press printing does. Digital printing uses dry ink in a process called 4-color, that starts with a laser beam projecting an image of a page to be printed onto and electrically charged, rotating drum coated with selenium. Photoconductivity then removes the charge from the areas exposed to light. Dry ink particles, also called "toner", are then electrostatically picked up by the drum's charged areas. The drum then prints the image onto paper by direct contact and heat, which fuses the ink to the paper.

With digital printing, the dry ink or toner that is used is different from the ink that is used in the offset process. There are four subprimary colors that are used in digital printing. These colors are referred to as "CMYK". C is cyan (a blue-green color), M is magenta (a reddish pink color), Y is yellow, and K is a pure black ink, the key plate or keyline color. The process of printing with CMYK is called the 4-color process. It is possible to produce an extensive range of colors just by using these four base colors.

To print in black digitally requires the use of only one of the four toner colors. There is a significant difference in price between four color and one color printing. The reason is explained above-to achieve any color, all four base colors must be used. However to print in black only requires the use of only the "K" or "black" toner, reducing the cost significantly. The cost to print digitally depends on a variety of factors including the cost of paper, toner, maintenance products such as drum replacements as well as other consumables such as toner, fuser, and transfer assemblies.


Product Categories

Hedgehog has printed thousands of different products and we are always looking for new solutions for our clients' printing needs. Whatever the project, we have the capabilities to create, produce, manage, and ship your products. The following list is a representation of the types of products we handle on a regular basis:

Books    Customer packaging
CDs/DVDs    CD/DVD/USB duplication/replication
High speed digital color    Bindery/finishing
B&W printing    Fulfillment services
Manuals    Variable data/variable imaging campaigns
Training kits    Mail services
Brochures    Graphic design
Flyers    Wide format printing
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